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Production technology transfer of A new generation of nano-antifouling agent for water-based ceramic polishing tile

Ⅰ、Introduction of technical achievements and

products

Using imported raw and auxiliary materials carefully manufactured,

with international quality of polishing brick mirror polishing

After antifouling care of high-tech products. Add unique "crystal

factor" antifouling technology, thoroughly solve polishing ceramic

tile infiltration The dirty problem. After being properly applied to the

surface of the brick body, the product will penetrate into the base

material and react with it The active component reacts with water

to form hydroxyl groups, and between these hydroxyl groups and

the base, the hydroxyl groups Group and hydroxyl group are

combined to form a hydrophobic and oil-phobic treatment layer to

inhibit water and oil inhalation into the substrate.

At the same time, a thin film is formed on the surface of the substrate

to produce a hydrophobic and oil-phobic treatment layer and form

an antifouling structural layer. After processing Maintain the original

appearance of the substrate.

Ⅱ、Product features and usage

Environmental protection type water-based polishing brick nano

antifouling liquid, overcome the traditional antifouling liquid need to

use oily solvent modulation shortcomings, with water as the

dispersion medium (that is, water instead of oil), under the premise

of ensuring antifouling performance, with excellent stability,

non-flammable non-explosion, environmental protection and safety,

non-toxic no odor, no color and no mildew. Both environmental

protection and safety can comprehensively improve the quality of

polished brick grade, for the ceramic industry clean production and

sustainable development has important significance, is a

revolutionary replacement products, high-grade polished brick ideal

auxiliaries.

Has the following features:

(1) with polished brick base material using chemical bonding

method, can produce excellent antifouling effect after construction;

(2) the small molecule structure can penetrate the surface of the

polished brick pores, the depth of the formation of a stable

hydrophobic, hydrophobic treatment layer, inhibit the absorption of

water and oil, enhance the antifouling performance;

(3) antifouling agent is water-based, and polishing liquid (liquid A)

can be firmly combined to generate A layer of permanent super

double thin protective layer, play A strong hydrophobic oil and

self-cleaning function. Macromolecular structure can form hard film

layer on polishing brick surface to have extremely strong

hydrophobic oil and self-cleaning function. Macromolecular

structure can form a hard film layer on the surface of polished brick,

deep and efficient permeability and hard and dense film, forming a

three-dimensional network structure, effectively prevent rubber

hammer printing, ink, sauce, coffee, red wine, oily marker and other

pollutants on the substrate of polished brick infiltration pollution,

enhance wear resistance and antifouling performance;

(4) antifouling agent on the surface of ceramic tile film, will not

produce oil, ceramic tile surface bright and beautiful, conducive to

packaging and construction. Overall upgrade of product grade.

(5) Penetration force, anti-fouling force super, lasting anti-fouling,

wear resistance, acid and alkali resistance. Film forming permeation

curing speed is fast, will not lead to sticky brick, water can penetrate,

liquid water can not enter;

(6) The film is hard, scratch-resistant and friction-resistant, the brick

surface is not easy to be scratched, and the brick surface can be

maintained for a long time. Improve the antifouling performance of

polishing brick and wear-resisting degree greatly.

(7) after use will not produce residues on the surface of the tile, uv

stable, transparent colorless, will not change the original appearance of the substrate, increase the substrate luminosity, can increase the

life of the treatment layer;

(8) After the treatment of the tile surface of the super hydrophobic

function, can make the application of ceramic products on the

exterior wall surface has a strong self-cleaning function, common

pollutants washed by the rain can be removed, so that the building

appearance lasting clean and bright, and greatly reduce the cleaning

cost;

(9) Convenient operation, saving amount and reducing cost.

Fundamentally eliminate fire hazards, conducive to safe production

and clean production.

(10) Completely using water as a solvent, no volatile organic solvent,

non-stick brick, non-flammable, non-explosive, non-toxic, no smell.

So it is a very environmentally friendly ceramic antifouling agent,

safety performance can be greatly strengthened.

Quality indicators:

(1) Appearance: milky liquid;

(2) pH value: 7 ~ 8;

(3) Solid content: ≥ 14%;

(4) Density: 1.05 ~ 1.15 g/cm3;

Method of use

(1) After polishing the brick, blow off the surface water, dry the

residual water, take appropriate antifouling agent with towel or

waxing machine evenly coated on the brick surface.

(2) This product is best used with a waxing machine, the use of

waxing spiral pressure, the antifouling agent better into the surface

pores, and play uniform, bright.

(3) the use of 10 ~ 20 milliliter per square meter, depending on the

brick bibulous rate.

Packaging, storage and transportation security

(1) Packing: 25/200㎏ plastic drum;

(2) Storage: stored in ventilated and dry 0℃ ~ 35℃ room; Valid for

one year;

(4) Safety: non-toxic, non-corrosive, non-burning, non-dangerous

products.

Ⅲ、Application field, market prospect and industrial

production conditions of project products

Super clean bright nano antifouling liquid B is mainly used for

polishing brick, glaze brick, microcrystalline stone after fine

antifouling. It is one of the polishing materials that must be used in

ceramic factory. It needs about 150 kilograms of antifouling liquid B

for every 10,000 square meters of ceramic tile production. The

ceramic factory producing 140,000 square meters of ceramic tile will

consume about 2.1 tons of polishing liquid every month.

Super clean bright nano antifouling liquid production equipment and

process is relatively simple, mainly mixing drum and surrounding

equipment, simple packaging equipment, equipment investment is

less, the production process is easy to master.

Ⅳ、Analysis of technical and economic benefit of project

industrialization and environmental evaluation

The gross profit of super clean and bright nano antifouling liquid B is

4500-5000 yuan per ton. It is easy to buy raw materials in the market,

and mass production forms a scale with good economic benefits. The

production technology is mature, the investment is small, the

production process is easy to master, the ceramic polishing brick

factory can greatly reduce the production cost.

Super clean bright nano polishing liquid raw materials are non-toxic

common chemical raw materials, production process without sewage, waste gas, waste residue discharge, will not cause pollution to the

environment.

Ⅴ、Methods of technology transfer and cooperation

One-time technology transfer, provide a full set of technical formula, production process, equipment list and raw material procurement manufacturers, construction specifications, etc.

Can study in my company, on-site training, learn so far. Engineers can also be sent to provide on-site technical services to guide the production of qualified products. At the same time, we can provide a complete set of solutions such as plant and equipment selection, how to promote the market, raw material procurement, how to make color plate, how to reduce production cost and improve production efficiency, so that you can put into production in the shortest time and make profits quickly. You can change the formula as needed. And a professional engineer consultant, can long-term tracking technical guidance, remove worries.

Detailed project feasibility analysis report on request.

Product technology for large-scale production of mature technology, technology transfer fee call to discuss.

Ceramic super clean and bright water-based nano antifouling agent

Ceramic ultra clean bright polishing nano anti fouling effect picture

Ceramic ultra clean bright polishing nano anti fouling schematic diagram