
Production technology transfer of A new generation of nano-antifouling agent for water-based ceramic polishing tile
Ⅰ、Introduction of technical achievements and
products
Using imported raw and auxiliary materials carefully manufactured,
with international quality of polishing brick mirror polishing
After antifouling care of high-tech products. Add unique "crystal
factor" antifouling technology, thoroughly solve polishing ceramic
tile infiltration The dirty problem. After being properly applied to the
surface of the brick body, the product will penetrate into the base
material and react with it The active component reacts with water
to form hydroxyl groups, and between these hydroxyl groups and
the base, the hydroxyl groups Group and hydroxyl group are
combined to form a hydrophobic and oil-phobic treatment layer to
inhibit water and oil inhalation into the substrate.
At the same time, a thin film is formed on the surface of the substrate
to produce a hydrophobic and oil-phobic treatment layer and form
an antifouling structural layer. After processing Maintain the original
appearance of the substrate.
Ⅱ、Product features and usage
Environmental protection type water-based polishing brick nano
antifouling liquid, overcome the traditional antifouling liquid need to
use oily solvent modulation shortcomings, with water as the
dispersion medium (that is, water instead of oil), under the premise
of ensuring antifouling performance, with excellent stability,
non-flammable non-explosion, environmental protection and safety,
non-toxic no odor, no color and no mildew. Both environmental
protection and safety can comprehensively improve the quality of
polished brick grade, for the ceramic industry clean production and
sustainable development has important significance, is a
revolutionary replacement products, high-grade polished brick ideal
auxiliaries.
Has the following features:
(1) with polished brick base material using chemical bonding
method, can produce excellent antifouling effect after construction;
(2) the small molecule structure can penetrate the surface of the
polished brick pores, the depth of the formation of a stable
hydrophobic, hydrophobic treatment layer, inhibit the absorption of
water and oil, enhance the antifouling performance;
(3) antifouling agent is water-based, and polishing liquid (liquid A)
can be firmly combined to generate A layer of permanent super
double thin protective layer, play A strong hydrophobic oil and
self-cleaning function. Macromolecular structure can form hard film
layer on polishing brick surface to have extremely strong
hydrophobic oil and self-cleaning function. Macromolecular
structure can form a hard film layer on the surface of polished brick,
deep and efficient permeability and hard and dense film, forming a
three-dimensional network structure, effectively prevent rubber
hammer printing, ink, sauce, coffee, red wine, oily marker and other
pollutants on the substrate of polished brick infiltration pollution,
enhance wear resistance and antifouling performance;
(4) antifouling agent on the surface of ceramic tile film, will not
produce oil, ceramic tile surface bright and beautiful, conducive to
packaging and construction. Overall upgrade of product grade.
(5) Penetration force, anti-fouling force super, lasting anti-fouling,
wear resistance, acid and alkali resistance. Film forming permeation
curing speed is fast, will not lead to sticky brick, water can penetrate,
liquid water can not enter;
(6) The film is hard, scratch-resistant and friction-resistant, the brick
surface is not easy to be scratched, and the brick surface can be
maintained for a long time. Improve the antifouling performance of
polishing brick and wear-resisting degree greatly.
(7) after use will not produce residues on the surface of the tile, uv
stable, transparent colorless, will not change the original appearance of the substrate, increase the substrate luminosity, can increase the
life of the treatment layer;
(8) After the treatment of the tile surface of the super hydrophobic
function, can make the application of ceramic products on the
exterior wall surface has a strong self-cleaning function, common
pollutants washed by the rain can be removed, so that the building
appearance lasting clean and bright, and greatly reduce the cleaning
cost;
(9) Convenient operation, saving amount and reducing cost.
Fundamentally eliminate fire hazards, conducive to safe production
and clean production.
(10) Completely using water as a solvent, no volatile organic solvent,
non-stick brick, non-flammable, non-explosive, non-toxic, no smell.
So it is a very environmentally friendly ceramic antifouling agent,
safety performance can be greatly strengthened.
Quality indicators:
(1) Appearance: milky liquid;
(2) pH value: 7 ~ 8;
(3) Solid content: ≥ 14%;
(4) Density: 1.05 ~ 1.15 g/cm3;
Method of use
(1) After polishing the brick, blow off the surface water, dry the
residual water, take appropriate antifouling agent with towel or
waxing machine evenly coated on the brick surface.
(2) This product is best used with a waxing machine, the use of
waxing spiral pressure, the antifouling agent better into the surface
pores, and play uniform, bright.
(3) the use of 10 ~ 20 milliliter per square meter, depending on the
brick bibulous rate.
Packaging, storage and transportation security
(1) Packing: 25/200㎏ plastic drum;
(2) Storage: stored in ventilated and dry 0℃ ~ 35℃ room; Valid for
one year;
(4) Safety: non-toxic, non-corrosive, non-burning, non-dangerous
products.
Ⅲ、Application field, market prospect and industrial
production conditions of project products
Super clean bright nano antifouling liquid B is mainly used for
polishing brick, glaze brick, microcrystalline stone after fine
antifouling. It is one of the polishing materials that must be used in
ceramic factory. It needs about 150 kilograms of antifouling liquid B
for every 10,000 square meters of ceramic tile production. The
ceramic factory producing 140,000 square meters of ceramic tile will
consume about 2.1 tons of polishing liquid every month.
Super clean bright nano antifouling liquid production equipment and
process is relatively simple, mainly mixing drum and surrounding
equipment, simple packaging equipment, equipment investment is
less, the production process is easy to master.
Ⅳ、Analysis of technical and economic benefit of project
industrialization and environmental evaluation
The gross profit of super clean and bright nano antifouling liquid B is
4500-5000 yuan per ton. It is easy to buy raw materials in the market,
and mass production forms a scale with good economic benefits. The
production technology is mature, the investment is small, the
production process is easy to master, the ceramic polishing brick
factory can greatly reduce the production cost.
Super clean bright nano polishing liquid raw materials are non-toxic
common chemical raw materials, production process without sewage, waste gas, waste residue discharge, will not cause pollution to the
environment.
Ⅴ、Methods of technology transfer and cooperation
One-time technology transfer, provide a full set of technical formula, production process, equipment list and raw material procurement manufacturers, construction specifications, etc.
Can study in my company, on-site training, learn so far. Engineers can also be sent to provide on-site technical services to guide the production of qualified products. At the same time, we can provide a complete set of solutions such as plant and equipment selection, how to promote the market, raw material procurement, how to make color plate, how to reduce production cost and improve production efficiency, so that you can put into production in the shortest time and make profits quickly. You can change the formula as needed. And a professional engineer consultant, can long-term tracking technical guidance, remove worries.
Detailed project feasibility analysis report on request.
Product technology for large-scale production of mature technology, technology transfer fee call to discuss.


Ceramic super clean and bright water-based nano antifouling agent


Ceramic ultra clean bright polishing nano anti fouling effect picture
Ceramic ultra clean bright polishing nano anti fouling schematic diagram


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